ZSC127S Wire rope image + strong magnetic online detection device

【Product overview】

Image + strong magnetic steel wire rope nondestructive on-line detection technology is mainly to adopt strong magnetic flaw detection theory and computer graphics image processing. First of all, through the strong magnetic flaw detection, find the position with a large magnetic signal change, that is, the position with a high probability of broken wire, and then through the image processing, find the position of the steel wire rope fracture, and thus get the use state of steel wire rope. Through the photographed wire image processing, get the surface condition of the steel wire rope so as to obtain the broken wire of the steel wire rope and diameter shrinkage state. Detected image data can be played back at any time, just like watching movies.

Image + strong magnetic steel wire rope nondestructive on-line detection technology is a new detection method, and the method fills the gap in the domestic technology.   Invention patent has been gained, "strong magnetic + image steel wire rope online nondestructive testing system", patent number: "ZL201510017644.6". The technology of the device has exceeded the German "image + strong magnetic" detection technology level.

Steel wire rope strong magnet + image recognition is an image detection method of the latest research and development based on the strong magnetic detection in addition to "Ferromagnetic Steel Wire Rope Electromagnetic Detection Method" for solving the wire breakage, wear and corrosion. The method fills the gap in the country.

When the steel wire rope passes the optical detection element, video signal acquisition and digital packaging are carried out by the HD. The collected digital image data are transmitted to the upper computer through high-speed Ethernet and go through the image processing process so that the status information of wire rope, such as, wear, rust and so on, are obtained.

【Introduction of specific advantages】

◆ Illumination control: In order to obtain clear collected images, the reasonable lighting conditions are obtained through layout and control of the bright LED lights.

◆ Image acquisition: Use high-definition camera to obtain clear steel wire rope images.

◆ Instead of visual inspection, save playback.

◆ Location information: Obtain the current relative position of the steel wire rope by obtaining the position information of the magnetic detection device.

Communication: Adopt Gigabit Ethernet switches for fiber optic transmission to obtain the real-time steel wire rope image.