ZSX127D (A) multifunctional steel wire rope core conveyor belt X-ray inspection device for mining

Equipment Standard Function Description

(1) Capable of high-speed, online, quantitative detection and precise positioning of steel rope core breakage, rust, joint pulling, and belt surface damage in conveyor belts.

(2) After the detection part is in place under manual intervention, start the system to automatically collect images of the full length tape and store them. The stored image file can be played back at any time at a fast, medium, or slow speed as desired. During the playback process, if necessary, joint images can be automatically collected in frames or manually collected in an orderly manner. At the same time as collecting joint images, collect fault images in frames.

(3) Damage point images and joint images can be queried, compared, and accurately analyzed and judged through data analysis tools in the software based on information such as date, joint number, and position.

(4) The system automatically collects belt images using the "graph method". When there are defects inside the belt, they can be directly marked on the image, and detection data, video images, and report printing can be generated.

(5) The system data can be transmitted over long distances and can enter the user's local area network for data sharing.

(6) Transmission of detection images: The monitoring device is configured to perform data transmission function at the distribution point of the underground belt conveyor head or the Hesmann ring network switch in the underground substation, and transmit data from the detection location to the ground office without a relay using optical fiber.

(7) The industrial control computer is installed with background monitoring software, which is installed in the surface control room of the well. It mainly completes the control, reception, processing, display, and storage of underground data collection. And provide long-term monitoring software upgrade services free of charge.

(8) The total power of the system is less than 2kVA.

(9) Radiation source leakage measurement: The leakage measurement is less than 0.5mR/h at a side distance of 5cm around the detection section.

(10) The software is compatible with Windows 7/XP/Vista/Windows 10 and above computer operating systems.

Technical parameter

(1) System operating voltage: AC 127V/220V;

(2) System operating current: ≤ 2A;

(3) Can detect tape speed: ≤ 9.6m/s;

(4) Can detect tape width: ≤ 2.4m;

(5) Can detect tape thickness: ≤ 60mm;

(6) Communication method: Ethernet/fiber optic;

(7) Communication distance: 100m/10km/120km;

(8) Radiation dose: ≤ 0.5 μ Gy/h;

(9) Identifiable minimum fracture: 0.8mm;

(10) Recognizable minimum jerk: 1.6mm;

(11) Defect positioning error: horizontal ≤ 1.5cm, vertical ≤ 5cm;

(12) Suitable ambient temperature: -20 ℃ -+40 ℃;

(13) Protection level: IP57.

Main technical advantages

1. The X-ray emission source of the flaw detection device adopts American imported imaging tubes with a 120 ° angle emission line, which fills the latest technological gap in China. Full coverage of the illuminated belt, with no dead corners in the plane width, and high resolution.

The acquisition board of the flaw detection device is made of Japanese Binsong scintillator material, which has the advantages of good resolution, high clarity, good image effect, and long service life.

3. The software of the flaw detection device is the latest generation of "graph technology" detection software. After the detection is completed, the detection report is immediately displayed on the X-axis and Y-axis (on the number of joints in width and length), identifying the degree of steel wire damage and the condition of the expansion point of the belt joint. The detection is clear at a glance, like watching a movie.

4. The material of the flaw detection device is 3042B stainless steel material, which has a long service life, does not rust or spray paint, and is an environmentally friendly equipment.

5. The flaw detection device is implemented in accordance with the State Environmental Protection Administration's document No. 26, 2006, and has obtained a Class III radiation safety license. It is not harmful to human health and is standardized with the security inspection machine, which is 0.5 times that of CT machines used in medical use. Our product is also an invention patent. Our company is the only member unit of the Mining Products Professional Committee of the China Safety Production Association in the same industry in China.

6. In addition to cloud computing and Internet connection, our products are also bundled with mobile phone information. The detection status and information of the belt can be observed in real time in the LAN. The software is upgraded for free and provides lifelong service.

7. The multifunctional mobile X-ray inspection device for steel wire rope core conveyor belt is detachable, easy to assemble, and easy to transport, with 4 universal brake wheels; A set of equipment can detect multiple transport belts.

The total weight of the flaw detection device is approximately 60kg.